QuatroPBC
Automatic paving tile production control system powered by AI and machine vision
В любой момент доступен подробный отчет о работе производства: количество тактов,
время начала и окончания формовки, общая площадь продукции, площадь брака,
доля брака в партии, средняя высота партии
доля брака в партии, средняя высота партии
How does QuatroPBC work?
QuatroPBC is installed on the wet side of the conveyor, after the press and before the curing chamber.
It scans the pallet with a laser and takes photographs of the products, using neural networks to detect height deviations and surface defects such as chips, cracks, cavities, and stains.
In real time, QuatroPBC displays a photo of the pallet on the operator’s screen, highlighting different types of deviations for each product with a colored frame, enabling the operator to prevent defective production
It scans the pallet with a laser and takes photographs of the products, using neural networks to detect height deviations and surface defects such as chips, cracks, cavities, and stains.
In real time, QuatroPBC displays a photo of the pallet on the operator’s screen, highlighting different types of deviations for each product with a colored frame, enabling the operator to prevent defective production
How does QuatroPBC work?
QuatroPBC is installed on the wet side of the conveyor, after the press and before the curing chamber.
It scans the pallet with a laser and takes photographs of the products, using neural networks to detect height deviations and surface defects such as chips, cracks, cavities, and stains.
In real time, QuatroPBC displays a photo of the pallet on the operator’s screen, highlighting different types of deviations for each product with a colored frame, enabling the operator to prevent defective production
It scans the pallet with a laser and takes photographs of the products, using neural networks to detect height deviations and surface defects such as chips, cracks, cavities, and stains.
In real time, QuatroPBC displays a photo of the pallet on the operator’s screen, highlighting different types of deviations for each product with a colored frame, enabling the operator to prevent defective production
Advantages of QuatroPBC
- 100% control 24/7
- 5% raw material savings
- 80% defect reduction
- User-friendly interface
- Production report
- Compatible with any conveyor
Key features
QuatroPBC detects 95% of defects such as stains, chips, cracks, cavities, and foreign inclusions
Using a high-precision laser, QuatroPBC measures the height of all products on the pallet with an accuracy of up to 0.5 mm
QuatroPBC measures the height at multiple points on each tile
It monitors color stability for both monochrome and colormix products
It keeps records for all produced batches, including a photo archive, downtime events, operator data, as well as mold and product color information
It provides a detailed report that logs produced batches, downtimes, and their causes
It minimizes costs from overproduction
It offers a user-friendly interface for all participants in the production process
Calculation of production savings
Fill in the information and receive a production savings calculation
*
*
Savings
in Concrete Mix
in Concrete Mix
concrete mix, m³
0 000
price, $
0 000
Savings on optimization and downtime
additional cycles
0 000
additional profit, $
0 000
Claims
savings
savings
0 000
$
Savings in Concrete Mix
0 000
$
Savings in Concrete Mix
*
concrete mix, m3
price, $
height control
0 000
0 000
density control
0 000
0 000
preventing the production of batches of defective products
0 000
0 000
accuracy of production task fulfillment
0 000
0 000
*
0 000
0 000
Savings on optimization
and downtime
and downtime
*
additional cycles
profit, $
accelerating the launch of a new batch
0 000
00 000 000
reducing downtime
0 000
0 000
*
0 000
00 000 000
Claims
savings
savings
0 000
$
*
losses
on claims, $
on claims, $
reduction
of claims, %
of claims, %
total cost
savings, $
savings, $
color control
0 000
00 000
00 000 000
improved sorting accuracy
preventing defective products from reaching the client
0 000
0 000
0 000
optional field
Over 30 plants worldwide
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Istanbul Office:
Eıs bosphorus dıs ticaret limited sirketi
Address: Maslak Mah. Taşyoncası Sk. Maslak1453 T4A Blok No:1U/B117 Sarıyer/İstanbul, Türkiye
Eıs bosphorus dıs ticaret limited sirketi
Address: Maslak Mah. Taşyoncası Sk. Maslak1453 T4A Blok No:1U/B117 Sarıyer/İstanbul, Türkiye
QUATROMATIC LTD
Company number: 15677742
HEADQUARTERS:
4-8 Ludgate Circus, London, England, EC4M 7LF
Company number: 15677742
HEADQUARTERS:
4-8 Ludgate Circus, London, England, EC4M 7LF